02-040 – Clutch Kit

Description

The 02-040 clutch kit is a complete LuK RepSet Pro replacement package for select Volkswagen and Audi manual-transmission applications. It includes the clutch disc, pressure plate, concentric slave cylinder/release bearing assembly, pilot components where required, and installation accessories for a complete clutch service.

A clutch transfers engine power to the manual transmission while allowing controlled engagement and disengagement during gear changes. Over time, normal friction-material wear reduces its ability to hold torque. Replacing worn clutch components restores predictable engagement, smoother shifts, and dependable drivability.

Why the 02-040 Clutch Kit Matters

A worn clutch can slip during acceleration, make gear engagement difficult, or begin engaging very low in the pedal travel. These symptoms often indicate that the clutch disc friction material has worn beyond its serviceable range.

If ignored, clutch slip produces excess heat and can damage the pressure plate and flywheel surface. In addition, difficult gear changes can place extra stress on transmission synchronizers. The 02-040 clutch kit replaces the primary wear components together, helping restore proper power transfer and protect related drivetrain parts.

Signs Your 02-040 Clutch Kit Needs Replacing

Inspect the clutch system if you notice any of the following:

• Engine speed increases without a matching increase in vehicle speed.

• Clutch engagement occurs unusually low or high in the pedal travel.

• Difficulty selecting gears, especially under load.

• Shuddering, vibration, or chatter during clutch engagement.

• Burning odor after acceleration or hill starts.

• Noise from the release bearing or slave-cylinder area when operating the clutch.

A qualified inspection should confirm the source of the problem because hydraulic issues, damaged engine mounts, or transmission concerns can cause similar symptoms.

Key Features of the 02-040 Clutch Kit

• Part Number: 02-040

• Previous Revision: 624 356 4330

• Brand: LuK

• Kit Contents: Clutch disc, pressure plate, concentric slave cylinder/release bearing, pilot components where required, and installation accessory pack.

• Clutch Design: Push-type diaphragm pressure plate.

• Complete Service Solution: Replaces key clutch wear components during one transmission-removal service.

• OE-Quality Engineering: Designed for correct fitment and drivetrain operation on compatible manual-transmission applications.

Service Notes

Most clutch assemblies use torque-to-yield stretch bolts. Always install new bolts during reassembly because previously tightened hardware can lose clamping force even when retorqued correctly.

Additionally, inspect the flywheel for cracks, scoring, heat spots, or an uneven friction surface. Resurface the flywheel only when the manufacturer permits it; otherwise, replace it if damage or excessive wear is present. Inspect the rear main seal, transmission input-shaft seal, clutch hydraulic line, and release mechanism while access is available.

After installation, follow the correct clutch-hydraulic bleeding procedure and verify full pedal travel before road testing the vehicle.

Compatibility & Applications

Always verify fitment by VIN before ordering.

Cross Reference Numbers

• 02-040

• 02040

• 02 040

• 624 356 4330

• 02-017

• VWK1002

• 1102040

• MU72175-1

• K70287-02

• 52405612

Additional information